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Whilst every attempt has been made to ensure the data are correct, the contributors to this site cannot be held responsible for the information. Specific information is also given in the Austin Motor Co. handbook for each model. Much more detail can be found in 'The Austin Seven Source Book' by Bryan Purves published by Haynes Publishing. Also see 'Austin Seven Companion' published by the 750 MC and 'Austin Cars' published by C Arthur Pearson Ltd.
Frank-Egon Stoll-Berberich of Mendig, Germany and a member of the Austin Seven Club of Germany, has collated the information on this page and from the Guy Weatherall Technical Pages and produced an excellent brochure which can be downloaded from https://drive.google.com/file/d/1LjSFzWIdXR_mPM46VI9_PI4qJXLp91HG/view?usp=drive_link
Engine specification |
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Austin Seven | Big Seven | |
RAC rating hp | 7.8 | 7.99 |
No of cylinders | 4 | 4 |
Bore | 2.2" (55.88 mm) | 2.235" (56.77mm) |
Stroke | 3" (76.2 mm) | 3.5" (88.9mm) |
Capacity cu in | 45.6 | 54.926 |
Capacity - standard | 747.5 cc | 900cc |
Compression Ratio (up to mid 1936) | 4.8 : 1 | |
Compression Ratio (post mid 1936) | 6 : 1 | 6 : 1 |
Oil Pressure (Hot) | 2 - 5 lb psi | 25 - 30 lb psi |
Timing |
||
Notes | ||
Pre 1935 | 1 7/8" B T D C | (20 degrees) |
Mk1 Ruby engine | 3/4" B T D C at flywheel | Points should be just opening. |
MK 2 Ruby engine | TDC | Tappet clearance for valve timing 0.004" |
Big Seven | TDC | Tappet clearance for valve timing 0.004" |
Firing Order | 1 3 4 2 | |
Contact breaker points 1929 - 1931 | 0.020" | CAV electrics |
Contact breaker points 1932 - 1936 | 0.014" | Lucas electrics |
Contact breaker points 1936 - 1939 | 0.012" | Lucas electrics |
Champion No 7 Sparking Plugs | 1922 - 1936 | Low compression engine |
Champion L10 Sparking Plugs.
Now replaced by Champion L86C or NGK B5HS |
1936 - 1939 | High compression engine |
Sparking plug gap | 0.018" for mica; 0.022 - 0.025" for corundite |
all engines |
Carburettor Settings - to 1932 |
||
Austin Seven up to 1928 | Austin Seven 1929 - 32 | |
Zenith Carburettor type | 22 FZ | 22 FZB |
Choke tube | 15 | 15 |
Main jet | 70 | 70 |
Compensating jet | 75 | 75 |
Slow-running jet | 26/35 | 26/35 |
Progression jet | - | - |
Capacity tube | - | - |
Needle valve setting | 1.5 | 1.5 |
|
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Carburettor Settings - 1934 to 1938 |
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Austin Seven 1933 - 34 | Austuin Seven 1935 - 1938 | |
Zenith Carburettor type | 26 VEHG | 26 VA |
Choke tube | 17 | 17 |
Main jet | 57 | 57 |
Compensating jet | 50 | 50 |
Slow-running jet | 60 | 60 |
Progression jet | 50 | 50 |
Capacity tube | 2 | 2 |
Needle valve setting | 1.5 | -1.5 |
Carburettor Settings - 1934 to 1939 |
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Austin Seven Sports 1934 - 1936 | Big Seven | |
Zenith Carburettor type | 30 VEI | 30 VM-4 |
Choke tube | 21 | 23 |
Main jet | 85 | 90 |
Compensating jet | 55 | 50 |
Slow-running jet | 60 | 60 |
Progression jet | - | 125 |
Capacity tube | - | - |
Needle valve setting | 1.5 | 1.5 |
Valve clearances |
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Engine | Austin Seven 747.5cc | Big Seven 900cc |
Inlet - standard engine | 0.004" Hot | 0.006" Cold |
Exhaust - standard engine | 0.004 Hot | 0.007" to 0.008" Cold |
Inlet - sports engine | 0.004" to 0.006" Hot | |
Exhaust - sports engine | 0.006" to 0.008" Hot | |
Big End Bearings - Standard engine not pressure fed | ||
Big end clearance to crank pin | 0.001" to 0.002" | Optimum clearance |
Crank pin out of round | 0.003" | Preferred maximum |
Big end nuts torque | around 20 ft. lbs. | |
Small End Bolts |
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Small end bolts | Bolt Heads should face off-side of engine | |
Camshaft |
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End float | 0.002" | |
Normal Oil Pressure - 2 bearing crank | up to 5 p.s.i. | |
Normal Oil pressure - 3 bearing crank | up to 5 p.s.i. | |
Oil filter | Gauze in sump | Clean every 4000 - 5000 miles |
Oil grade | S.A.E. 30 or 20W/50 Multigrade |
or equivalent (avoid detergent oils) in an engine that has not been totally cleaned. |
Sump capacity standard engine | 4 pints | |
Sump capacity Big Seven | 5 pints | |
Sump capacity sports engine | 8 pints | |
Cooling System |
||
Radiator capacity standard engine | 9½ pints approx | |
Radiator capacity Big Seven | 13 pints approx | |
If using anti-freeze change every two years | ||
Pistons & Rings |
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Split skirt piston | Split on nearside of engine | |
Piston to cylinder clearance | 0.0015" | Split skirt piston |
Piston to cylinder clearance | 0.004" | Plain skirt piston |
Ring Gap - standard engine | 0.003" to 0.006" | |
Ring Gap - Big Seven | 0.0035" to 0.0065" | |
Lubrication |
||
Oil grade - standard engine | S.A.E. 40 | Multigrade 20W-50 is commonly used now. |
Oil grade - sports | S.A.E. 50 | |
Oil capacity 1922 - 1932 | 2/3 pint | |
Oil capacity 1933 - 1939 inc Big Seven | 1½ pints | |
Rear Axle |
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Oil grade - standard | 140 grade | Big Seven requires EP140 Oil |
Oil Capacity inc Big Seven | 7/8 pint | |
Front Springs |
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1924 - 1925 | 5 leaves | 30" bush centres |
1926 - 1929 | 5 leaves | 29 1/4" bush centres |
1929 - 1934 | 8 leaves | 29 1/4" bush centres |
Rear Springs |
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Pre 1935 | 6 leaves | 23 1/4" hole to bush centres |
1926 -1934 | 7 leaves | 23 1/8" hole to bush centres |
Dynamo |
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1922 - 1928 | C.A.V. dynamo | Output approximately 5 to 6 amps |
1928 | Lucas | Short dynamo |
1929 - 1932 | Lucas | Longer dynamo |
1931 - 1935 | Lucas C35A | Brushes without leaves |
1935 - 1939 | Lucas C35M | Brushes with leaves |
Distributors |
||
Sept 1928 | ? | Both Lucas and alternative fitted |
late 1931 | Lucas DJ4 | Manual advance |
July 1934 - 1936 | Lucas DK4A | Auto Advance 3 degrees |
July 1936 - 1939 | Lucas DK4A | Auto Advance 8 degrees |
Saloon models |
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Year | bhp | rpm |
1922 | 10 | 2400 |
1923 - 32 | 10.5 | 2400 |
1933 - 1934 | 12 | 2600 |
1935 | 13.5 | 3000 |
1936 | 16.5 | 3400 |
1937 -39 Big Seven | 25 | 4800 |
Sports models |
||
Year | bhp | rpm |
1930 - 31 | 24 | 5000 |
1930 - 31 supercharged | 33 | 5000 |
1933- 34 | 21 | 4400 |
1934 Speedy | 23 | 4400 |
1935 - 37 | 23 | 4000 |
Saloon models |
|
Year | mpg |
1923 | |
1927 - 31 | 45 - 50 |
1931 - 1933 | 45 |
1934 | 45 - 50 |
1934 - 35 | 40 |
1937 | 40 - 42 |
1937 - 1939 Big Seven | 40 - 43 |
Torque Values
Torque values are not mentioned in the Austin Motor Co. Handbooks.
Do-it-yourself
Austin Seven owners in the 1930s did not have a torque wrench and used
the standard Austin spanners supplied with the tool kit. Many
owners still prefer to use a spanner without overtightening as it is
too easy to cause damage to the threads using other tools.
The order of tightening the cylinder head nuts.
Torque values for tightening cylinder head nuts on the Austin Seven and Big Seven were published in the Austin Service Journal (July or Aug 1937, exact reference not known), supplied to on a confidential basis to Agents & Service Depots.
Torque Values |
||
Model | Size of Stud | Torque Required * |
Seven | 5/16" BSF | 360 lbs/in |
Big Seven | 3/8" BSF | 550 lbs/in |
* please check with http://www.unitconversion.org/unit_converter/torque.html if you are using metric.
Seven 747cc engine:
Values for tightening cylinder head nuts, 50 lbs/ft for centre main bearing and
18 lbs/ft for big ends, have been discussed by many enthusiasts on Austin Seven
Friends forum at
http://pub25.bravenet.com/forum/static/show.php
usernum=2099944454&frmid=5&msgid=891266&cmd=show
There is further discussion at http://myweb.tiscali.co.uk/speedex/index_files/Page2295.htm and at http://www.austinsevenownersclub.com/forum/viewtopic.php?f=7&t=1762
The 'Austin Seven Companion' at page 273 gives 30 lbs/ft maximum for tappets.
Big Seven 900cc engine:
The figures given are for 3/8" dia. stud/bolt. The
550 lbs/in, which equals to 45 lbs/ft, is the setting for a new
engine but it is better not go above 35 to 38 lbs/ft due to the age of
either the stud or the threads in the block. Values for
tightening main bearings and big ends are not available
(source Robin Taylor - Big Seven Registrar.)
NB: Great care must be taken when using spanners and especially with
sockets and extension bars. It is too easy to strip a thread,
particularly in the aluminium components. Spanners usually have
a length that is appropriate to their size; grip the spanner and use
the strength in your wrist to tighten the nut/bolt. Do not put
your bodyweight behind it and heave on the spanner; if you do disaster
is sure to follow!
When tightening wheel nuts use the wheel brace that came with car, don’t use a spider or torque wrench. Don’t be tempted, when using a socket and bar, to slip a piece of tube over the bar to get extra leverage. It is a method which may be helpful when trying to undo something but never when tightening. Make regular checks before outings.
The following information has been obtained from a 1932 LWB Box Saloon, variations may have been used by Austin during the production history of the Seven.
Size Type TPI Use 1/4 BSF 26 General Bolts and Setscrews. Engine/ Manifold Studs. 5/16 BSF 22 General Bolts and Setscrews. Engine/ Cylinder Head and Gearbox Studs. Shock Absorber Link Bolts 3/8 BSF 20 Bolts and Setscrews . Wheel Studs. Shock Absorber Link Bolts. Dynamo Spindle Com End. Springs "U" Bolts. 7/16 BSF 18 Dynamo Spindle/Castle Nut. Front Brake Shoe Pivot Pin. 1/2 BSF 16 Steering Swivel Axle/Cross Tube Levers. Brake Pedal Fulcrum Pin. Rear Spring Through Bolts. 1/4 BSW 20 Oil Sump Bolts. 5/16 BSW 18 Studs Crankcase/Bell-housing. Oversize Sump Bolts. 3/8 BSW 16 Studs Bell-housing (Stepped Oversize). 2 BA 31.4 Fittings. Door Hinges Mounting ("A" Post). 3/4 SPECIAL 14 Drain Plugs Gearbox/ Engine/Back Axle and Gearbox Filler Plug. 3/4 BSC ? 20 Steering Cross Tube and Jaws. Plug Top of King Pins. 5/8 SPECIAL 16 Axle Shafts / Radius Arms/Crankshaft (front) 7/8 SPECIAL 12 Crankshaft (rear) 1–1/4 SPECIAL 16 Rear Hub Bearing Retaining Nut. Torque Tube Socket. Screw Cores Engine Block. 1–3/8 SPECIAL 16 Hubs. 3/4 BSC/BSB 26 Gearbox Speedometer Drive Bush and Cable Ends. 3/8 BSC 26 Front and Rear Shock Absorbers Centre Bolt. 7/16 BSC 26 Headlamp Mounting Bolts/Nuts. 1/2 BSC 26 Starter Motor Spindle/Nut. Replacement Front Shock Absorber Centre Bolts. 1/8 BSP 28 Shackle Repair. Grease Plug Hole-Hubs. Grease Nipples Fitting Holes. 1/4 BSP 19 Pipe/Fittings. Brake Rope Guides. Rear Axle Filler Plug. Rear Axle Breather Pipe. Petrol Pipes Unions. 3/8 BSP 19 Speedometer Drive Bush Gearbox. These abbreviations have been used.
BA = British Association BSP = British Standard Pipe BSB = British Standard Brass BSW = British Standard Whitworth BSC = British Standard Cycle SPECIAL = Whitworth Form Special BSF = British Standard Fine TPI = Threads Per Inch
Further information on:
BA, BSW and BSF Drilling and Tapping DataSpanner Sizes
Wire Gauges
Casting Alloy Shrinkage Allowances
Metric to Imperial Conversion
go to http://www.vintageknowledge.co.uk/ produced by Guy Weatherall.
This information was collated by several of our Members whilst rebuilding their Austin Sevens.